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Self-Cleaning Idler Roller / Rubber Disc Roller

The Self-Cleaning Idler Roller, commonly referred to as a Rubber Disc Roller, is designed to prevent material buildup on the return side of conveyor belts. This roller features a series of rubber or polyurethane discs spaced along a steel shaft, which actively dislodge sticky, wet, or carryback material from the belt surface—ensuring smoother operation and reducing belt wear.

Benefits:

  • Prevents material accumulation on return rollers

  • Reduces belt misalignment and tracking issues

  • Increases belt life by minimizing wear and abrasion

  • Low maintenance with extended service life

  • Improves conveyor efficiency and cleanliness

Description

Key Features:

  • Self-Cleaning Design: Rubber or PU discs rotate independently to break up and discharge buildup from the return side of the belt.

  • Heavy-Duty Construction: High-strength steel core with abrasion-resistant rubber discs for long-lasting performance.

  • Corrosion Protection: Galvanized or powder-coated finish to resist moisture, chemicals, and extreme weather.

  • Sealed Bearings: Maintenance-free, deep groove ball bearings (2RS) for smooth, low-friction rotation.

  • Low Noise Operation: Minimizes belt bounce and vibration at high speeds.

Specifications:

  • Roller Diameter: 89mm to 159mm

  • Disc Material: Natural Rubber, Nitrile, or Polyurethane (PU)

  • Roller Length: According to belt width (custom lengths available)

  • Disc Type: Flat or conical (optional)

  • Shaft Diameter: 20mm to 40mm

  • Bearing Type: Double-sealed ball bearings (greased for life)

Applications:

  • Mining and Quarry Operations

  • Cement and Lime Processing Plants

  • Coal Handling Facilities

  • Fertilizer, Sand, and Aggregate Conveyors

  • Any environment with high carryback or sticky material

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