ISO 9001:2015 Certified Company GST No. 06CCKPS3736B2ZL

Complete Roller Set

Specifications:

  • Roller Types: Carrying, impact, return, training (self-aligning)

  • Trough Angles: 20°, 35°, 45° (custom angles available)

  • Belt Width Compatibility: 400mm to 2200mm

  • Roller Diameter: 89mm to 159mm (or custom)

  • Frame Material: Mild steel or galvanized steel

  • Bearing Type: 2RS deep groove ball bearings (sealed)

  • Finish: Painted, hot-dip galvanized, or powder-coated

Description

A Complete Roller Set is a fully assembled unit comprising multiple rollers and the necessary frame components, designed to provide reliable belt support and smooth material conveying. These sets are commonly used as carrying idler sets (troughing) or return idler sets in conveyor systems, ensuring proper belt alignment, reduced wear, and efficient material transport.

Complete roller sets are manufactured according to conveyor design, belt width, and load capacity, with options for 3-roll troughing sets, 2-roll troughing sets, impact sets, self-aligning sets, and return sets.


Key Features:

  • Fully Assembled Unit: Delivered as a ready-to-install frame and roller combination.

  • Custom Configurations: Available in 20°, 35°, 45° troughing angles, or flat/return configurations.

  • Heavy-Duty Construction: Frames built from high-strength steel with precision-mounted rollers for long service life.

  • Low Rolling Resistance: Rollers equipped with high-quality sealed-for-life bearings for smooth operation.

  • Corrosion Protection: Painted, powder-coated, or galvanized finishes for harsh environments.


Applications:

  • Mining & Quarry Conveyors

  • Cement & Aggregate Plants

  • Ports & Bulk Terminals

  • Fertilizer & Chemical Industries

  • Steel, Power & Other Heavy Industries


Benefits:

  • Simplifies conveyor assembly and replacement

  • Ensures correct roller spacing and alignment

  • Improves belt life and reduces downtime

  • Suitable for high-load, high-speed operations

  • Customizable for specific material handling needs

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